Tunnel Furnace For Sponge Iron
Mobarakeh Steel Company
Sponge iron and iron scrap is melted in electric arc furnaces, after which liquid steel is purified in secondary purifiion units. The steel's chemical compound is designed by customer demand. Then, it is transported to casting machines for slab production. After cooling, slab is rolled at the hot rolling mill, creating hot coils (thickness: –16 mm). Some are sold; others go to the hot ...
FERRO ALLOYS METALS, SPONGE PIG IRON For STEEL PLANTS
Ferro Alloys as key raw materials used for Steel making is being offered to customers by Furnace Mettaliks. We offer all major ferro alloys including Bulk Ferro Alloys (like Ferro Manganese (Mn 7075% content), Silico Manganese (High Carbon Silico Manganese, Medium Carbon Silico Manganese), Ferro Silicon, Ferro Chrome, along with Noble Ferro Alloys – like Ferro Molybdenum (FeMoly), LC Ferro ...
kiln furnace
The plasma smelting furnace is used to smelt active metal ( Ti, Al ) and refractory metal ( V, Nb, Ta, W, Mo, Re, Zr ), it is also used to produce iron and ferroalloy by direct reduction. To read the details, please click on the finger button . Plasma Smelting Furnace . Paired Hearth Pusher Kiln ; The paired hearth pusher kiln is used to smelt iron ore, manganese ore, chrome ore, nickel ore ...
Production of Steel in Induction Furnace – IspatGuru
· The sponge iron charge in the furnace is characterized by (i) high porosity, (ii) low density, (iii) low thermal conductivity, (iv) high specific surface area, (v) high oxygen content, and (vi) intermediate carbon content. Sponge iron has uniform chemical and physical characteristics. It has low percentage of tramp metallic elements (around %) and low sulphur content but usually is ...
CNA
The relates coalbase direct reduction process for sponge iron with different shape by tunnel kiln without outer combustion chamber and the combination comprises as shown in abstract figure: to iron concentrate, firing pellet, cooling or compacting; preparing the reducer; blending, loading into retort; entering the kiln; out the kiln; and sorting. This invention enlarges kiln width up to more ...
The Direct Reduction of Iron Ore
sponge iron and an electricarc furnace in which to convert the sponge iron to steel, can be built with an annual capacity of 100,000 tons or less. The necessary capital investment is proportionately lower, which is why direct reduction is of particular in terest to many developing nations. A Century of Development The idea of direct reduction as an alterna tive to the conventional way of ...
Induction Melting Furnace | Electrotherm ET
Induction Furnace. Electrotherm ET provides induction furnace for ferrous metals (iron steel) that gives you superior performance minimizes the heat loss during the process. We are an ISO 9001:2015 certified public limited company manufacture a wide range of induction furnaces from 5 Kg to 80 Tons. This enables us to fulfill requirements ...
Iron and Steel Making Machines
Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln. Reaction time of 42 hours in the Tunnel Kiln provides ample opportunity for the raw material to completely react and this results into superior ...
"DEPHOSPHORIZATION OF STEEL PRODUCED FROM SPONGE IRON .
The prime raw material for induction furnace is steel scrap, sponge iron and cast iron. The percentage of directly reduced iron in the burden differs from 10 to 95 percent, depending on its inventory and monetary value of manufacturing. Large scale of steel formed through secondary route is alloy steel and plain carbon steel. [2] In the present work, our objective is to set up preliminary info ...
The Appliion and Benefits of Sponge Iron
· A sponge iron has indistinguishable iron content from the pig iron; therefore it is an excellent feedstock for the electric furnaces utilized by smaller factories. It enables them to use lower grades of scrap for whatever remains of the charge or to create higher grades of steel. Appliions Of Sponge Iron. Sponge iron has a wide number of ...
DESAIN DAN SIMULASI TUNGKU BAKAR UNTUK PENGOLAHAN .
DESAIN DAN SIMULASI TUNGKU BAKAR UNTUK PENGOLAHAN PASIR BESI MENJADI SPONGE IRON DENGAN TEKNOLOGI TUNNEL KILN = DESIGN AND SIMULATION OF FURNACE FOR FERRUGINOUS SAND TO BE SPONGE IRON PROCESS BY USING TUNNEL KILN TECHNOLOGY . Abstract Ferruginous sand is one of the natural resources that are stered across Indonesia. .
Rotary Kiln Manufacturers | Electrotherm ET
Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, and 500 TPD) Solidstate reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI). Since DRI is produced by removing oxygen from iron ore, its structure is just like a sponge with a network of connecting pores ...
What is Sponge Iron? (with pictures)
Malcolm Tatum Sponge iron is created from iron ore. Sometimes known as directreduced iron, sponge iron is a product that is produced using iron iron ore is often in the form of pellets or lumps, and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source.
US Patent Appliion for PLASMA HEATED FURNACE FOR IRON ...
· In a plasma fired iron ore induration furnace, from conduit 10 providing hot recuperated air from the pellet cooling zone, there would be a plurality of downcomers 11, or conduits 21, leading to the laterally extending tunnels 14, or shafts 24, where the hot recuperated air would be mixed with the extremely hot air heated by the plasma torches 12, or 22, before entering the firing chamber 13.
Iron
Sponge iron powder . The Höganäs process is a direct reduction method for production of sponge iron powder using magnetite ore (Fe3O4) and carbon as raw materials. The reduction process takes place in a gas fired tunnel kiln at around 1200°C for 60 hours producing a sponge iron cake that is crushed, milled and magnetically separated from impurities. The final reduction is made in a ...
DirectReduced Iron
In the first step, iron ore is reduced to sponge iron in a shaft furnace by means of reducing gas. In the second step, the reduced iron is melted in the melter–gasifier vessel. Reducing gas (CO and H 2) used in the reduction shaft is supplied by gasifiion of coal by means of oxygen, forming a fixed or fluidized bed in the melter–gasifier ...
PLASMA HEATED FURNACE FOR IRON ORE PELLET INDURATION ...
In the present pelletizing apparatus, the induration of iron ore concentrate pellets is achieved in a tunnel furnace heated by plasma torches, wherein the generation of CO2 by the conventional iron ore pelletizing processes is reduced by using electricity powered plasma torches instead of burning natural gas, heavy oil or pulverized coal in burners, thereby reducing considerably industrial ...
Tunnel Kiln Sponge Iron 300000
Tunnel Furnace Spong Iron. tunnel furnace for sponge iron solidariteatakora. Quality of sponge iron made by the Tunnel Kiln technology is superior as Production of Sponge Iron through . Get Price And Support Online; tunnel kiln process for sponge iron manufacturers. Do you want to show sponge iron tunnel kiln for sale or other products of your ...
Iron Steel Making
Pig iron Sponge iron Iron saturated with carbon. Discuss Here. 3. Abrasion resistance of coke is measured by the. M10 M40 Shatter test none Discuss Here . 4. Which one of the following is not the irregularitie of the blast furnace? Hanging Slip Tapping Breakout Discuss Here. 5. Which one of the following is not function of coke in the blast furnace ? Fuel Carburizer Reducing agent Oxidizing ...
The effect of sponge iron chemical composition on energy ...
The reaction of carbon with oxygen in the furnace releases a great deal of energy. y Slag: the creation of y slag is one of the most economical and at the same time most useful factors in reducing energy and refractory consumption. Secondary combustion: this burns CO on melt surface and increases furnace efficiency. After metallization, one of the most important elements in sponge iron ...
In A 100 Tpd Sponge Iron Plant, The Sponge Iron Is Fed To ...
In a 100 TPD Sponge Iron plant, the sponge iron is fed to the Induction melting furnace, producing molten steel at 88% yield. The Energy consumption details are as follows: Coal Consumption : 130 TPD GCV of coal : 4500 kcal/kg Power Purchased from Grid : 82400 kWh / day Specific Energy consumption for Kiln producing Sponge Iron: 120 kWh / ton sponge iron Calculate the following 1.
PREFEASIBILITY PROJECT REPORT
Furnace, Direct Reduced Iron Plant, Beneficiation of Iron Ore and Pelletization Plant, Steel Melt Shop ( IF, EAF, LRF, AOD, VOD, Continuous Caster etc ), Rolling Mill, Producer gas Plant and Captive Power Plant for utilization of waste gases. The project proponents are well experienced in the integrated steel manufacturing sector as they are running primary steel plant (sponge iron plant ...
Combustion Systems for Reheating Furnaces | TENOVA
Furnaces can be equipped with TS – lateral burners – in standard NOxemission version or in low NOx and flameless one – TSX. The same concept is applicable to radiant burners, with TR and TRX. In order to minimize gas consumption, Tenova has optimized both honeycomb and ceramic ball regenerative burners (TRG), which can be equipped with all recent technologies for NOx emissions reduction ...
Direct Reduction Process
The basis of the direct reduction process is that solid sponge iron is produced by removing oxygen from the ore in a shaft furnace, rotary kiln furnace or fluidised bed. Sponge iron can be produced in the form of Direct Reduced Iron (DRI), Hot Briquetted Iron (HBI) and Cold Briquetted Iron (CBI); also Low Reduced Iron (LRI), which is prereduced iron ore with a reduction and metallisation ...
Hydrogen in steel production: what is happening in Europe ...
· Sponge iron is then fed into an EAF, where electrodes generate a current to melt the sponge iron to produce steel. Some carbon is needed so that steel can be produced. This carbon can come from pulverized coal, biomethane or other biogenic carbon sources. This, combined with electrode consumption, adds up to ±53 kgCO 2 per tonne of steel – if the electricity used is not fully renewable, .
